Chili Pigment Extractors

Capsanthin, also known as capsanthin and capsicum oleoresin, is a natural colorant extracted from peppers. The main coloring components are capsanthin, which are carotenoids, accounting for 50% to 60% of the total. In addition, it also contains a certain amount of non-coloring ingredient capsaicin.

Capsanthin not only has bright color, high color price, strong tinting strength and good color retention effect, but also can effectively prolong the shelf life of simulated food.

The complete set of extraction equipment for chili red pigment produced by Henan Tigers Machinery Company Ltd is the use of capsicum granules for subcritical biotechnology low-temperature extraction to obtain capsicum meal with no more than 0.1% residue and capsanthin resin with high color value; capsanthin resin is then passed through a solvent After dissolving, separating and purifying, capsaicin and capsaicin can be obtained.

The complete set of equipment for the extraction of capsanthin resin and capsicum essence is mature and reliable, and the product quality meets the relevant national standards.

We have smaller scale laboratory type and industrial production model. It mainly have the below system.

Chili red pigment extraction process flow: material---high-efficiency multi-function extractor---oil sedimentation separation---precise filter---secondary sedimentation high-level separation---oil vacuum rising film concentration evaporation---rotating thin membrane vacuum concentration evaporation---vacuum deodorization---finished material.

(1) High-efficiency multi-function extractor

High-efficiency and multi-functional extractor: suitable for a variety of plant extraction, the equipment has undergone many technological innovations to extract residues low (ordinary residual 0.5-1; residual of this equipment is less than 0.2), stable operation, no accident rate, easy to operate, no problem for blanking. In the case of smooth conditions, the blanking force device is specially added, and there is no need to manually open the blanking hole, which effectively protects the health of personnel and the safety of the workshop.

The environment is not polluted by the volume odor, and the equipment is also equipped with a fixed sieve plate backwashing device for the phenomenon that the solvent is not sprayed. If the phenomenon of no dipping occurs, the concentration of the mixed oil after extraction by the equipment is relatively high (generally about 20%, generally about 10%, according to the oil content of the material rate).

(2) High-efficiency desolventizing roasted meal device:

The equipment is divided into desolvation area, roasted meal area and cooling discharge area.

Positive pressure, specially added no material automatic shutdown system, solves the problem of air leakage in the system, and ensures normal production. The equipment can be used according to the the moisture and color of the meal can be adjusted according to the customer's requirements. Each layer of the equipment has a temperature control device. Finally, it is cooled and cooled for discharging.

(3) Desolventizing roasted meal trap:

Desolventized roasted meal trap: Does the free gas of the desolventized roasted meal entrain the meal to obtain powder, in order to prevent the powder from being brought into the system, bet

This equipment is equipped with backwash to flush the powder in the free gas to ensure the freezing effect of the desolventized roasted meal condenser.

Great recovery of solvent while maintaining free gas quality.

(4) Precision high-efficiency filter:

Precision high-efficiency filter: This equipment can replace the filter screen according to the solid content of the material, so that the solid content of the finished product is lower than

5% brings convenience to the production in the later process, no accident rate, and easy disassembly.

(5) Sedimentation separation tank:

Settling separation tank: The mixed oil flows from the multi-functional extractor to the settling separation tank for slag-liquid separation. This equipment is also installed

An automatic slagging device is installed to ensure the quality of the mixed oil and the evaporation quality of each evaporation system, which effectively guarantees the solvent

Timely recycling.

(6) Efficient water distribution tank:

High-efficiency water distribution tank: The equipment ensures the separation of extractant and water through technological innovation, makes full use of fresh solvent, and protects

It proves that the quality of fresh solvent reduces the utilization of water source and improves the quality of extract.

(7) Rising film evaporator:

The device reduces the use of direct steam by adjusting the internal structure, and reduces the frequent water separation of the water distribution tank.

It effectively improves the evaporation effect of the rising film, greatly increases the concentration of the mixed oil by 70-80%, and ensures the condensation of the rising film.

The recovered solvent is recovered in time with high purity, which increases the amount of solvent recovered and avoids the phenomenon of pressure holding in the condenser.

(8) Rotary film scraper evaporator:

The equipment further concentrates and purifies the mixed oil after membrane lifting, and the mixed oil concentration reaches more than 94%.

The modification of the equipment structure and the actual use, the equipment with the current structure avoids the previous flooding phenomenon and eliminates the need for the rotating film scraper condenser

It will not be polluted by grease, improve the volume purity, improve the leaching effect of the high-efficiency multi-functional leaching device, and ensure the quality of the solvent used.

(9) Frozen recovery:

Frozen recovery adopts automatic control of Buddha refrigeration, which has no failure rate, easy operation, simple entry and collection of Buddha, and small footprint.

The recovery rate is 99%.

 

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